Carbon farming – Biogas generation and destruction for manure management

Page last updated: Wednesday, 29 September 2021 - 9:30am

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Biogas generation and destruction systems can reduce greenhouse gas emissions and improve farm productivity for intensive livestock farmers (mainly pork and dairy farmers).

With a biogas generation system, large volumes of manure are digested under low-oxygen conditions to produce biogas that is subsequently combusted to destroy methane and produce heat or electricity. The waste sludge is normally returned to the land as fertiliser, either as slurry or pellets.

Summary

Burning methane from manure management systems attracts Australian Carbon Credit Units (ACCUs) under the Emissions Reduction Fund (ERF). The ERF has an approved methodology for the destruction of methane by pork and dairy farmers, which includes covered anaerobic ponds and engineered bio-digesters.

The simplest way to burn the methane is to capture the gas and combust it in a flare. More complex systems offset energy costs by combusting the gas to produce heat or by combusting it in a generator for the cogeneration of heat and electricity. If the energy generated exceeds farm requirements, the excess may be exported to the grid. See our managing manure to reduce greenhouse gas emissions and biomass and bioenergy pages for more information.

Biogas generating facilities are usually added to existing manure storage ponds. The process of using biogas is as follows:

  • Waste ponds are covered to prevent methane escaping into the atmosphere. The cover consists of an impermeable membrane stretched across the pond. It is sealed at the edges in anchor trenches with gas-collecting pipes located underneath the cover. A mechanism must be installed to drain rainwater so it does not pool excessively and collapse the cover.
  • Biogas is collected and piped away from the pond.
  • Biogas is combusted, converting methane to carbon dioxide and water. The remaining waste solids are a concentrated form of nutrients that can be used as fertiliser.

Benefits

Commercial

  • Destroying methane via a biogas system attracts ACCUs through the ERF.
  • Intensive livestock farmers can potentially offset the cost of energy bills with on-farm generation, and may even generate income through selling electricity back to the grid (depending on size and the availability of infrastructure).

Co-benefits

  • Covering manure ponds reduces odours.
  • Sludge waste may be pelletised and sold as a nutrient-rich fertiliser. For example, specialist equipment company, Satake Australia, has a facility in South Australia that is capable of producing 7.5 tonnes of finished product per hour across a range of fertilisers.

Opportunities

  • Biogas generation is suitable for integration into current farming systems. After some infrastructure expenditure, a system to burn methane can reduce running costs and control odour, as well as provide a potential source of income.
  • In WA, about 40 piggeries and 30 dairies are large enough to make biogas generation profitable.

Risks

  • Price volatility for ACCUs.
  • Underestimation of greenhouse gas emissions from waste ponds.
  • Although technology associated with anaerobic ponds and biogas systems has been developed over the past 40 years, the systems are not fail safe:
    • badly designed systems may lead to extensive crusting and blockages, and 
    • methane inhibitors introduced to maintain livestock health by reducing swine diarrhoea can ‘kill’ ponds.

To receive a copy of the full fact sheet, please contact Henry Brockman.

Carbon farming – Biogas generation and destruction for manure management