Quality assurance schemes for fresh produce

Page last updated: Thursday, 14 December 2017 - 3:08pm

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Fresh food businesses are faced with the challenge of creating a food safety culture, maintaining best practice and retaining customer confidence, while effectively managing overall costs.

Quality assurance in the food production sector is rigorous but defining quality assurance, knowing and assessing the food safety risks and doing your research on code compliance is a step in the right direction.

Defining quality assurance

Quality assurance (QA) schemes for fresh produce are designed to enable producers to demonstrate that their on-farm practices allow them to produce safe food products that meet Australian food safety standards under the Australia New Zealand Food Standards Code (the Code).

Non-compliance with food safety laws can lead to fines, loss of business opportunity or even closure.

Fresh produce can include meat, fruit, vegetables, herbs and nuts supplied for sale in the wholesale, retail and food service sectors, or used for further processing. For more information about quality assurance schemes for meat see the Meat and Livestock Australia website.

Since 2000, the number of QA schemes has increased significantly. The main aim for QA schemes is to get the producer to think about their on-farm practices and how they impact the safety of the fresh food they produce and sell.

The hazards

On the farm there are a number of food safety hazards associated with producing fresh produce.

Hazards can arise during the growing, harvesting, packing, storage or distribution stages of production and are categorised as microbiological, chemical or physical.

Microbiological food safety hazards

Microbiological food safety pathogens include some bacteria, viruses, parasites, algae and fungi. Contamination can arise from a poor understanding of:

  • the use of untreated organic animal manure used as fertiliser or soil ameliorant during production
  • pathogen contamination of picked produce prior to packing
  • waste management
  • water as a pathogen carrier
  • good hygiene practices after eating, smoking and ablutions
  • cleaning and sanitation
  • pest management to control pathogen numbers in picking, harvesting and packing facilities.

Chemical food safety hazards

The chemicals we use in our production systems can become food safety hazards if not used as intended by the manufacturer and the Australian Pesticides and Veterinary Medicines Authority (APVMA).

Registration with APVMA is the process required by law for each compound offered for sale.

Chemicals that could become hazards include fungicides, pesticides, herbicides, cleaners and sanitisers.

Food safety hazards could occur where chemical residues in excess of their registration design limits are exceeded — termed maximum residue limits (MRL).

MRL violations in fresh produce occur when chemicals are not used as detailed on their labels.

Produce grown in soils contaminated with heavy metals can also be a food safety risk and there are residue limits set in law — termed extraneous residue limits (ERL).

ERL violations occur on fresh produce where heavy metal comes in contact with, or is produced in, contaminated soil.

Chemical food safety hazards can be caused by:

  • incorrect storage or mixing of chemicals
  • chemicals not used according to manufacturers/APVMA requirements
  • withholding periods not observed
  • spray drift from applications in adjacent crops
  • equipment not cleaned between uses
  • accidental spillage or unsuitable storage conditions
  • food grade cleaners and sanitisers not used in food production systems
  • planting of ground grown fresh produce in soil contaminated with heavy metals.

Physical food safety hazards

Physical food safety hazards found in or on fresh produce include foreign objects from the production environment, equipment or inputs due to human handling.

Sources of physical contamination may be:

  • harvesting of ground crops during wet weather
  • dirty, damaged or broken equipment
  • waste management
  • careless or untrained staff.

Other sources can include stones, glass, sand, sprinkler parts, needles, metal shavings, bandaids, cigarette butts and jewellery.

Assessing the risks

For businesses involved in the production of fresh produce it is imperative that they can demonstrate they have assessed all food safety hazards on-farm.

QA systems incorporating the Hazard Analysis and Critical Control Points' (HACCP) 12 step method are required by law as a food safety tool.

This system allows you to identify where food hazards may occur in your system, their risk to a finished product and how they could be managed to prevent or minimise the risk of contamination.

There are ten key input areas where food safety risks may need to be managed:

  • planting or crop resource material
  • chemical inputs
  • fertiliser and soil additives
  • water inputs
  • allergens
  • facilities, equipment, containers, materials and vehicles
  • animals and pests
  • people
  • product identification, traceability and recall
  • suppliers.

The risk of contamination can vary considerably and may depend on the type of produce grown, the methods used in production (above or below ground) and the location and its history.